duralumin console with threaded inserts

robotic steel coupling, tempered steel, burnished surface

gearbox cover with cooling channel

duralumin washers

components to linear units

duralumin plates with threaded inserts

component made of aircraft grade duralumin

mounting consoles

RPS pins, cemented and hardened

components for CNC machines, painted

mounting blocks, tool steel

platen gearbox housing for STUBA Green Team racing car

duraluminum consoles

various steel parts, plasmanitrided, cemented, hardened, burnished

duraluminum consoles

SMD coil winding machine

electronics testing machine

precise three-axis manipulator with servo-drives and pneumatic grippe

testing machine with vision control for electronics

fixture with electric movement for testing robotic MIG welding machines

mounting device for car roof trim

mechanical screw straightener

clipping devices with pneumatic drive

brackets for measuring fixture

mounting table for interior car parts, protection of parts from scratches

mounting fixtures for car door screwing

base plate of a mounting fixture with engraved shape of the part, the workplace is more ergonomic and reduces the risk of error in inserting the part

backrest mounting fixtures

backrest mounting table with turntable

fixture for fanning, designed for adjustment of leather seat covers, 3D contours represent car interior, made of heat-resistant material

fixture for mounting the center console and cup holders

mounting fixture for air conditioning vents, turntable top, LED lighting, ESD workplace

fixture for mounting buttons and cladding panels, ESD workplace

CAD visualization

CNC production

some of the manufactured components

assembly and control of linear unit accuracy

mounting of the triaxial manipulator

programming and commissioning of the machine

production start

Machine is built on a robust welded frame. Working area of the operator is secured via safety light curtains.

Turntable is driven by safety servodrive. Nests for the airbags can fit LHD and RHD versions. Sensors are used for recognition of the inserted version.

Nut feeding unit with automatic refill.

Robot and nutdriver control units.

Correctly tightened joint.

CAD view from behind. Compact layout of the control cabinets contributes to small footprint of the machine. This design saves space on the production line. The whole machine can be transported using forklift.

CAD visualization.